Honda iGX440

Honda iGX440The Honda iGX440 is a 0.44 l (438 cc, 26.7 cu·in) single-cylinder air-coolled 4-stroke internal combustion small gasoline (petrol) engine with horizontal shaft, manufactured by Honda Motor for general-purpose applications, such as pressure washers, generators, forestry equipment, construction and industrial equipment, agricultural equipment, water pumps.

The iGX440 engine has STR (Self Tuning Regulator) governor, digital C.D.I.(Capacitor Discharge Ignition), horizontal type butterfly valve carburetor and recoil or electric starter motor. The iGX440 cylinder bore is 88.0 mm (3.46 in) and piston stroke is 72.1 mm (2.84 in), compression ratio rating is 8.1:1.

The Honda iGX440 produces 12.7 HP (9.5 kW; 12.9 PS) at 3,600 rpm net power and 29.8 N·m (3.0 kgf·m, 22.0 lb·ft) at 2500 rpm of net torque.

General information

Engine Specifications
ModeliGX440
Type4-stroke, OVH, single cylinder, inclined by 25°
Displacement438 cm 3 (26.7 cu·in)
Max. horsepower12.7 HP (9.5 kW; 12.9 PS) at 3600 rpm
Max. torque29.8 N·m (3.0 kgf·m, 22.0 lb·ft) at 2500 rpm
CarburetorHorizontal type, butterfly valve
Cooling systemForced-air
Ignition systemDigital C.D.I.(Capacitor Discharge Ignition) with variable ignition timing
Lubricating systemForced splash
Starting systemRecoil and Starter motor
Stoping systemIgnition exciter coil circuit open
Fuel usedUnleaded gasoline (octane number 86 or higher)
Fuel consumption3.5 Liters (0.92 US gal, 0.77 Imp gal) / h
PTO shaft rotationCounterclockwise (from PTO shaft side)

Cylinder Block and Head

The Honda iGX440 has cast iron cylinder sleeve, ball bearing supported crankshaft, improved piston design, heavy-duty balancer shaft. The piston has two compression rings and one oil ring. Precision camshaft design offers precise valve timing and optimal valve overlap for better fuel efficiency. The engine has integrated ECU (electronic control unit) with a self-tuning regulator (STR) governor system.

Cylinder block
Compression ratio:8.1:1
Bore x Stroke88 X 72.1 mm (3.5 x 2.84 in)
Sleeve internal diameter88.000-88.017 mm (3.4646-3.4652 in)
Piston skirt outer diameter87.985-87.965 mm (3.4640-3.4632 mm)
Number of piston rings (compression / oil):2 / 1
Ring side clearanceTop0.030-0.050 mm (0.0012-0.0022 in)
Second0.030-0.050 mm (0.0012-0.0022 in)
Ring end gapTop0.20-0.35 mm (0.008-0.014 in)
Second0.35-0.50 mm (0.014-0.020 in)
Ring widthTop1.490-1.475 mm (0.0587-0.0581 in)
Second1.490-1.475 mm (0.0587-0.0581 in)
Piston pin outer diameter20.994-21.000 mm (0.8265-0.8268 in)
Connecting rod small end inner diameter20.994-21.000 mm (0.8265-0.8268 in)
Connecting rod big end inner diameter40.039-40.025 mm (1.5763-1.5758 in)
Crankpin outer diameter39.975-39.985 mm (1.5738-1.7542 in)
Cylinder Head
Warpage (limit)0.10 mm (0.004 in)
Valve Arrangement:OHV
Valves:2
Stem outer diameter (standard):INTAKE5.478-5.490 mm (0.2157-0.2161 in)
EXHAUST5.435-5.450 mm (0.2140-0.2146 in)
Valve spring free length:46.3 mm (1.82 in)
Cam height:INTAKE30.736-31.136 mm (1.2101-1.2258 in)
EXHAUST30.145-30.545 mm (1.1868-1.2026 in)
Camshaft outer diameter:21.470-21.500 mm (0.8453-0.8465 in)

Tightening torque specs

Tightening torque specs
Connecting rod bolt14 Nm; 1.4 kg·m; 10 ft·lb
Cylinder head bolt35 Nm; 3.5 kg·m; 25 ft·lb
Flywheel nut165 Nm; 16.8 kg·m; 122 ft·lb
Bearing holder bolt26 Nm; 2.6 kg·m; 19 ft·lb
Crankcase cover bolt24 Nm; 2.4 kg·m; 17 ft·lb
Cam pulley bolt16 Nm; 1.6 kg·m; 12 ft·lb
Rocker arm shaft bolt23 Nm; 2.3 kg·m; 17 ft·lb
Starter motor nut8.8 Nm; 0.9 kg·m; 6.5 ft·lb
Standard torque values
Bolt, nut (5 mm)5.5 Nm; 0.55 kg·m; 4.0 ft·lb
Bolt, nut (6 mm)10 Nm; 1.0 kg·m; 7 ft·lb
Bolt, nut (8 mm)24 Nm; 2.4 kg·m; 17 ft·lb
Bolt, nut (10 mm)37.5 Nm; 3.75 kg·m; 27 ft·lb
Bolt, nut (12 mm)55 Nm; 5.5 kg·m; 40 ft·lb

Maintenance data

Engine
Maximum speed3,600 ± 150 rpm
Idle speed1,400 ± 150 rpm
Cylinder compression4-7 kg/cm2 (57-100 psi, 0.39-0.68 MPa) at 600 rpm
Valve clearance
Intake valve0.15 ± 0.02 (0.006 ± 0.001)
Exhaust valve0.20 ± 0.02 (0.008 ± 0.001)
Oil system
Oil typeHonda 4-stroke or an equivalent (SE or later)
Recommended oilSAE 10W-30
Oil capacity1.1 L (1.16 US gal, 0.97 lmp qt)
Carburetor
Main jet#112
Float height13.2 mm (0.52 in)
Pilot screw opening1-5/8 turns out
Ignition system
Ignition timingB.T.D.C. 10° / 1,400 rpm
Spark plugNGK: BKR7E-E
DENSO: K22PR-UR
Spark plug gap0.7-0.8 mm (0.028-0.031 in)
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7 Comments

  1. Hello wondering if u have had any problems with the ecu on this engine ? I brought two new ecu for this motor and they don’t rev 🙁 it’s not the machine as the ecu I had before I brought the two new one worked fine

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