Honda GX160T2

Honda GX160 T2/UT2 The Honda GX160 T1 is a 163 cc (9.9 cu-in) single-cylinder inclined by 25° air-cooled 4-stroke internal combustion small gasoline engine with horizontal shaft manufactured by Honda Motor Company for general-purpose applications, such as commercial lawn and garden equipment, tillers and cultivators, generators, construction and industrial equipment, agricultural equipment and water pumps.

The Honda GX160 T2/UT2 engine has an OHV (overhead valve) design; high compression ratio for better fuel efficiency; horizontal type carburetor with butterfly valve; mechanical centrifugal governor; forced splash lubrication system; heavy-duty recoil or recoil and electric starter and C.D.I. (Capacitor Discharge Ignition) type magneto ignition. The engine can be equipped with the dual-type, dual silent type, semi-dry type, oil bath type or a cyclone-type air cleaner.

The cylinder bore is 68.0 mm (2.7 in) and the piston stroke is 48.0 mm (1.8 in), compression ratio rating is 9.0:1. The engine produced 4.9 HP (3.6 kW) at 3,600 rpm of maximum horsepower and 3.9 HP (2.9 kW) at 3,600 rpm of continuous rated power. Maximum torque is 10.3 N·m (1.1 kg·m, 7.6 ft·lb) at 2,500 rpm.

General information

Engine Specifications
ModelGX160 T2 / UT2
Type4-stroke, OHV, single cylinder inclined by 25°
Displacement163 cm 3 (9.9 cu-in)
Max. horsepower4.9 HP (3.6 kW) at 3,600 rpm
Max. torque (crank PTO)10.3 N·m (1.1 kg·m, 7.6 ft·lb) at 2,500 rpm
CarburetorHorizontal type, butterfly valve
Cooling systemForced-air
Ignition systemC.D.I. (Capacitor Discharge Ignition)
Lubricating systemForced splash
Starting systemRecoil oa Recoil and Starter motor
Stoping systemIgnition primary circuit ground
Fuel usedUnleaded gasoline (octane number 86 or higher)
Fuel tank capacity3.1 L (0.82 US Gal, 0.68 Imp Gal.)
PTO shaft rotationCounterclockwise (from PTO shaft side)

Cylinder Block and Head

The Honda GX120T2 has cast iron cylinder sleeve, ball bearing supported forged steel crankshaft, improved piston design. The piston has two compression rings and one oil ring. Precision camshaft design offers precise valve timing and optimal valve overlap for better fuel efficiency. Cylinder bore and piston stroke are 68.0 mm (2.7 in) and 48.0 mm (1.8 in), respectively. Compression ratio rating is 9.0:1

Cylinder block
Compression ratio:9.0:1
Bore x Stroke68 X 45 mm (2.7 x 1.8 in)
Sleeve internal diameter68.00 mm (2.68 in)
Piston skirt outer diameter67.985 mm (2.6766 in)
Number of piston rings (compression / oil):2 / 1
Ring side clearanceTop0.060-0.095 mm (0.0024-0.0037 in)
Second0.045-0.080 mm (0.0018-0.0032 in)
Ring end gapTop0.20-0.35 mm (0.0079-0.0138 in)
Second0.35-0.50 mm (0.0138-0.0197 in)
Oil (side rail)0.10-0.35 mm (0.004-0.014 in)
Ring widthTop0.925-0.945 mm (0.0364-0.0372 in)
Second0.940-0.960 mm (0.0370-0.0378 in)
Connecting rod small end ID18.005 mm (0.7087 in)
Connecting rod big end ID30.02 mm (1.182 in)
Piston pin outer diameter13.0 mm (0.51 in)
Crankshaft crank pin outer diameter29.98 mm (1.180 in)
Cylinder Head
Warpage (limit)0.10 mm (0.004 in)
Valve Arrangement:OHV
Valves:2
Stem outer diameter (standard):INTAKE5.468-5.480 mm (0.2153-0.2157 in)
EXHAUST5.425-5.440 mm (0.2136-0.2142 in)
Valve spring free length:30.5 mm (1.20 in)
Camshaft outer diameter:13.984 mm (0.5506 in)
Cam height:INTAKE27.503-27.903 mm (1.0828-1.0985 in)
EXHAUST27.503-27.903 mm (1.0828-1.0985 in)

Tightening torque specs

Tightening torque specs
Connecting rod bolt10 Nm; 1.0 kg·m; 7 ft·lb
Cylinder head bolt24 Nm; 2.4 kg·m; 17 ft·lb
Flywheel nut75 Nm; 7.5 kg·m; 54 ft·lb
Rocker arm pivot adjusting nut10 Nm; 1.0 kg·m; 7 ft·lb
Rocker arm pivot bolt24 Nm; 2.4 kg·m; 17 ft·lb
Crankcase cover bolt24 Nm; 2.4 kg·m; 17 ft·lb
Oil level switch joint nut10 Nm; 1.0 kg·m; 7 ft·lb

Service Information

Engine
Maximum speed3,900 ± 100 rpm
Idle speed1,400 ± 150 rpm
Cylinder compression5.0-7.0 kg/cm2 (71-100 psi) at 600 rpm
Valve clearance
Intake valve clearance0.08±0.02 mm (0.003±0.001 in)
Exhaust valve clearance0.10±0.02 mm (0.004±0.001 in)
Oil system
Oil typeHonda 4-stroke or an equivalent (SJ or higher)
Recommended oilSAE 10W-30, 10W-40
Oil capacity0.58 L (0.61 US. qt, 0.51 Imp. qt.)
Carburetor
Main jet BE54C, BE54P: #70
BE54D, BE66U, BE54J: #68
Float height13.7 mm (0.54 in)
Pilot screw opening BE54C: 2-1/4 turns out
BE54P: 2-1/2 turns out
BE54D, BE66U, BE54J: 1-7/8 turns out
Ignition system
Ignition timing18° B.T.D.C. (Fixed)
Spark plugNGK: BPR6ES
DENSO: W20EPR-U
Spark plug gap0.7-0.8 mm (0.028-0.031 in)
Primary ignition coil resistance0.6-0.9 Ω
Secondary ignition coil resistance5.6-6.9 kΩ
Ignition coil air gap0.4 ± 0.2 (0.016 ± 0.008)
Starter motor
Brush length11.0 mm (0.43 in)
Mica depth1.6 mm (0.06 in)
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